Metalworking Risk Management — ISO 9001, ISO 45001, EN 1090
Manage metalworking production risks with an integrated platform. ISO 9001, ISO 45001, EN 1090 compliance. Plant safety, production quality and supply chain management in a single solution.
Specific Risks in the Metalworking Industry
The metalworking industry operates with complex plant, high worker safety risks and articulated supply chains with strict quality requirements
Worker Liability
High risk of accidents with machinery, presses, CNC lathes and welding activities, with civil liability towards workers and strict occupational safety obligations
Product Liability
Risk that precision machining presents defects causing harm to third parties, with scrap, rework and customer complaints impacting margins and reputation
Critical Machinery Failure
Risk of unexpected failures on complex machinery (CNC, presses, welding equipment) with costly production downtime and operator safety risks
Fire
Risk of fire in metalworking plants, where welding, thermal cutting and surface treatment operations create potential ignition conditions
Static risk assessment not updated to real operating conditions.
Unreported near-misses due to lack of a simple reporting system.
Reactive maintenance with costly unplanned downtime.
Sample-based quality control without data for improvement.
Dynamic risk assessment updated in real-time with operating conditions.
Digital near-miss reporting with mobile app for immediate reporting.
Predictive maintenance based on real data and indicators.
SPC and quality with real-time data for informed decisions.
Features for the Metalworking Industry
Specific tools for managing metalworking production and plant safety risks
Workplace Safety
Integrated risk assessment, near-miss and accident management, risk assessment by role, PPE management, health surveillance and mandatory occupational safety training.
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Production Quality
In-process quality control, SPC on critical dimensions, measuring instrument management, non-conformities and customer complaints with root cause analysis.
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Plant Maintenance
Preventive and predictive maintenance plan for CNC lathes, presses, machining centres. Intervention management, spare parts and MTBF/MTTR analysis.
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EN 1090 Compliance
Complete Factory Production Control: WPS management, welder qualifications, NDT controls, material traceability and certificates with CE marking.
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Audits and Certifications
Internal audit management for ISO 9001, ISO 45001, ISO 14001. Pre-configured checklists, non-conformities, CAPA and certification audit preparation.
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Supplier Management
Material, processing and service supplier qualification and monitoring. IQC, performance scoring, audits and material certificate management (3.1/3.2).
Learn moreHow Metalworking Companies Use Exsafe
Concrete application scenarios in the metalworking sector
Sfida
A precision engineering workshop with 200 employees had an estimated 90% unreported near-miss rate. The risk assessment had not been updated for 2 years and the last accident had caused 45 days of absence and a regulatory inspection.
Soluzione
The risk analysis with Exsafe Platform identified a 90% near-miss under-reporting rate and an outdated risk assessment as the main accident risk factors, and proposed the adoption of an accessible reporting system and a dynamic risk assessment. The company chose to activate a mobile app for near-miss reporting, implement an accident management workflow with root cause analysis and a safety dashboard for the safety manager.
Risultato
Near-miss reports increased by 400%, enabling preventive intervention. Accidents reduced by 55% in the first year. Risk assessment always up to date with 0 observations at the subsequent regulatory inspection.
Results in the Metalworking Industry
The numbers from metalworking companies that chose our solution
Reduction in first year
From 8% to 2.5%
ISO 9001, 45001, EN 1090
Increased reporting
Manage plant safety and production quality in a single platform
Integrated risk assessment, near-miss management, process quality and EN 1090 compliance for steel structures.
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Frequently Asked Questions - Metalworking Industry
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